Bentonite

BentoniteBentonite was first used as a clay which was found in about 1890 near Wyoming. The main component which is the determinant factor in the clay’s properties is montmorillonite. Bentonite is generated from alteration in volcanic ash usually consist of montmorillonite. The Montmorillonite is a tetrahedral layer consist of [SiO4] which encloses octahedral layer mainly consist of Al, Mg but Fe is also often found. Bentonite also contains a variety of mineral in addition to montmorillonite, like quartz, feldspar, calcite and gypsum. These minerals may increase or decrease its properties depending on the industrial applications.

Bentonite possess strong colloidal properties and water absorbing properties. Its volume increases several times when it comes in contact with water, forming a gelatinous and viscous fluid. The other special properties of Bentonite like hydration, swelling, water absorption, viscosity; thixotropy makes it a valuable mineral used for wide range of industrial application. According to the final application, bentonite is either sieved (granular form) or milled (into powder and super fine powder form). For special applications, bentonite is purified by removing the associated gangue minerals, or treated with acids to produce acid-activated bentonite (bleaching earths), or treated with organics to produce organoclays.

The Bentonite Powder has various Industrial Uses:

Foundry: Bentonite is used as a bonding material in the preparation of molding sand for the production of iron, steel and non-ferrous casting. The unique properties of bentonite yield green sand moulds with good flow ability, compatibility and thermal stability for the production of high quality castings.

Cat Litter: Bentonite is used for cat litter, due to its advantage of absorbing refuse by forming clumps (which can be easily removed) leaving the remaining product intact for further use.

Pelletizing: Bentonite is used as a binding agent in the production of iron ore pellets. Through this process, iron ore fines are converted into spherical pellets, suitable as feed material in blast furnaces for pig iron production, or in the production of direct reduction iron (DRI).

Construction and Civil Engineering: Bentonite in civil engineering applications is used traditionally as a thixotropic, support and lubricant agent in diaphragm walls and foundations, in tunnelling, in horizontal directional drilling and pipe jacking. Bentonite, due to its viscosity and plasticity, also is used in Portland cement and mortars.

Environmental Markets: Bentonite’s adsorption/absorption properties are very useful for wastewater purification. Common environmental directives recommend low permeability soils, which naturally should ontain bentonite, as a sealing material in the construction and rehabilitation of landfills to ensure the protection of groundwater from the pollutants. Bentonite is the active protective layer of geosynthetic clay liners.

Drilling: Another conventional use of bentonite is as a mud constituent for oil and water well drilling. Its roles are mainly to seal the borehole walls, to remove drill cuttings and to lubricate the cutting head.

Oils/Food Markets: Bentonite is utilized in the removal of impurities in oils where its adsorptive properties are crucial in the processing of edible oils and fats (Soya/palm/canola oil). In drinks such as beer, wine and mineral water, and in products like sugar or honey, bentonite is used as a clarification agent.

Agriculture: Bentonite is used as an animal feed supplement, as a pelletizing aid in the production of animal feed pellets, as well as a flowability aid for unconsolidated feed ingredients such as soy meal. It also is used as an ion exchanger for improvement and conditioning of the soil. When thermally treated, it can be used as a porous ceramic carrier for various herbicides and pesticides.

Pharmaceuticals, Cosmetics and Medical Markets: Bentonite is used as filler in pharmaceuticals, and due to its absorption/adsorption functions, it allows paste formation. Such applications include industrial protective creams, calamine lotion, wet compresses, and antiirritants for eczema. In medicine, bentonite is used as an antidote in heavy metal poisoning. Personal care products such as mud packs, sunburn paint, baby and face powders, and face creams may all contain bentonite.

Detergents: Laundry detergents and liquid hand cleansers/soaps rely on the inclusion of bentonite, in order to remove the impurities in solvents and to soften the fabrics.

Paints, Dyes and Polishes: Due to its thixotropic properties, bentonite and organo clays function as a thickening and/or suspension agent in varnishes, and in water and solvent paints. Its adsorption properties are appreciated for the finishing of indigo dying cloth, and in dyes (lacquers for paints & wallpapers).

Paper: Bentonite is crucial to paper making, where it is used in pitch control, i.e. absorption of wood resins that tend to obstruct the machines and to improve the efficiency of conversion of pulp into paper as well as to improve the quality of the paper. Bentonite also offers useful de-inking properties for paper recycling. In addition, acid-activated bentonite is used as the active component in the manufacture of carbonless copy paper.

Catalyst: Chemically-modified clay catalysts find application in a diverse range of duties where acid catalysis is a key mechanism. Most particularly, they are employed in the alkylation processes to produce fuel additives.